Battery storage units at a catalytic converter factory in Retreat, Cape Town
Projects/Catalytic converter factory

Catalytic converter battery: Battery storage for a catalytic converter factory in Cape Town

13.5%
saved on electricity in the first year, from a battery alone
Catalytic converter factoryRetreat Industrial Area, Cape TownCompleted February 2025
Power conversion500kilowatts (kW)
Battery storage900kilowatt-hours (kWh)
Daily throughput1.8megawatt-hours (MWh)
SystemGrid-interactivebattery only

What the site needed

The factory in Retreat, Cape Town, runs heavy load on a time-of-use tariff. Power in the peak windows costs several times the off-peak rate, and a single spike in demand would inflate the bill for the entire month.

The brief was specific: reduce the cost by reducing the spikes in demand, with no solar attached.

What we built

  • A 500 kW power conversion system and 900 kWh of battery storage.
  • Batteries charge when power is cheap and run the factory through the peak windows.
  • Peak shaving reduces maximum demand, which reduces the demand charge.
  • Liquid-cooled, IP67-rated units with built-in fire suppression, so no container is needed, under a 10-year warranty.

Why the battery?

Two jobs every weekday. Electricity costs more per unit in the weekday morning and evening peaks, so the battery charges off-peak and provides power during peak.

Factory loadBattery chargingBattery running the factory

Illustrative weekday. Shaded windows show time-of-use periods; the battery charges in the cheap hours and carries the factory through the peaks.

Installation results in numbers

Bought outright. The saving increases as the tariff increases. This installation is set to pay for itself within four years and seven months.

Build priceR5.32mR5 320 500, paid in 2025.
Payback4 years 7 monthsfrom the saving on the bill.
Internal rate of return18.7%net present value R7 014 555.
Net saving to 2036R14.0mover and above the build price.
Bill before the batteryBill after the battery
Cumulative positionAhead

From the project’s own cash-flow projection at 2 873 910 kWh a year. In the first year the bill falls from R8 207 137 to R7 096 305, a saving of R1 110 832.

Does our facility qualify?

See if your site qualifies in a few minutes.

Request a QuoteGet a free instant assessment.

Cost-efficient solar power for Africa.

Imvelo Energy designs, finances, builds and maintains commercial and industrial solar and battery systems for businesses across southern Africa, from offices in Cape Town and Johannesburg.

YouTube

Imvelo Energy
Energy · design, build, maintainCapital · funding and structuringIPP · generation at scale
Talk to us
Glossary
Demand charge
The part of a business electricity bill based on the highest power the site draws in the month, separate from the energy it uses.
Notified maximum demand
The capacity a site has agreed with its supplier. Going over it adds a charge to the bill.
Peak and time-of-use
Electricity costs more per unit in the weekday morning and evening peaks. A battery charged off-peak covers those hours.
Embedded generation
Power produced on your own site, connected on your side of the meter.
Distribution board
The electrical board the solar plant connects into.
Section 12B
A tax allowance that lets a business deduct the cost of a solar plant it owns, up to 1 MW, in the first year.
© 2026 Imvelo Energy (Pty) LtdChanging Africa 1MW at a time.Cape Town, South Africaimveloenergy.com